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With our extensive capabilities, Ace Seal is a leading provider of high-quality, custom-molded rubber components. We mold prototypes, OEM components, and offer integrated contract manufacturing programs. Along with compression molding and injection molding, our capabilities include overmolding, where we create finished parts with structural, conductive, and threaded inserts. We offer an extensive selection of strong, durable natural and synthetic rubbers and form them into any shape and size. Products we commonly manufacture include rubber seals, O-rings, gaskets, and plugs in low to high volumes for a wide variety of industrial applications.

Customers can leverage our expertise when selecting the material for a rubber component. We examine requirements for strength, hardness, tolerance to heat and cold, resistance to chemicals, oils, gases, and fuel, etc. We also consider aspects such as industry compliance and cost to help pinpoint good options. Materials we work with include Buna/Nitrile, butyl, EPDM, neoprene, silicone, urethane, and Fluorocarbon (FKM), among many others.

Our production capabilities include compression molding, an economical, low waste process that uses high-density, cost-effective tooling to produce a high volume of components in one cycle. With injection molding, we mold high volumes of parts with intricate designs and close tolerance quality criteria, and overmolding enables us to bond a metal or plastic insert with the rubber part right in the mold to save on assembly. All of our molding processes are certified to ISO/TS 16949:2016 standards.

We accept orders of any size or complexity. With our worldwide facilitates, we offer impressive quality, price, and lead times. We provide just-in-time delivery programs, blanket order fulfillment, and our clients come from a diversity of industries, including aerospace, biotechnology, oil and gas, medical, military, semiconductor, solar, and many others. For more information about our custom rubber molding services and our lineup of options, contact us directly.
Unit of Measure

Specifications

General Capabilities

 N/A Contract Manufacturing Custom Original Equipment Manufacturer (O.E.M.) Prototypes

Mold Process Type

 N/A Conductive Inserts Over Molding Insert Injection Molding Resin Transfer Molding Structural Inserts Over Molding Threaded Inserts Over Molding Transfer Compression Molding

Molded Product

 N/A Gaskets O-Rings Plugs Seals

Maximum Clamping Force

 N/A 1,000 tons

Materials

 N/A Buna/Nitrile Butyl Ethylene Propylene Diene Monomer (EPDM) Fluoroelastomer (FKM) Neoprene Rubber Silicone Urethane

Additional Services Provided

 N/A Assembly Machining Mold Design and Manufacturing Rapid Prototyping

Intended Application

 N/A Pumps Valves

Production Volume

 N/A Blanket Orders High Volume Low Volume

Lead Times

 N/A Emergency Services Available Quoted on Job by Job Basis Rush Services Available

Efficiency

 N/A Lights Out Manufacturing

Additional Information

Industry Focus

 N/A Advertising Aerospace Agricultural and Farming Appliance Commercial Appliance Residential Architecture Auto/Truck/Transportation Automation Biomedical Biopharmaceutical Biotechnology Building and Construction Chemical Chemical Manufacturing Chemical Processing Commercial Communications Computer and Electronics Construction Consumer Goods Cosmetics Cryogenic Dairy Defense Industry Dental Department of Defense (DOD) Department of Energy (DOE) Electrical Electronics Food and Beverage Food Handling Food Processing Food Production Fracking Genetics Government Heating, Ventilation, and Air Conditioning (HVAC) Heavy Equipment Highway (Department of Transportation (DOT)) Home Home Furnishing Household Hydraulics Ice Making Industrial Injection Molding Laboratory Laundry Liquid Propane Machine Tools Machinery Manufacturing Marine Material Handling and Processing Medical Medical Devices Military Mining Molding Municipal Nano Technology Manufacturing Natural Gas Oil and Gas Pipeline Oil Field Oil, Gas, and Petroleum Exploration Oil, Gas, and Petroleum Extraction Optical Packaging Packaging and Converting Paper Mill Petrochemical Pharmaceutical Plumbing Pneumatics Power Generation Alternative Energy Power Generation Coal Power Generation Natural Gas (NG) Power Generation Nuclear Power Generation Solar Power Generation Wind Printing Printing and Publishing Process Gases Pulp and Paper Pulp Manufacturing Railroad Recreational Research Residential Restaurant Retail Robotics Semiconductor Specialty Machinery Telecommunications Textile Tool and Die Transportation Turf and Garden Universities and Learning Institutions Vacuum Electronics Waste Management Wastewater Water and Wastewater Treatment

Industry Standards

 N/A ANSI (American National Standards Institute) AS (Aerospace Industry Standard) ASME (American Society of Mechanical Engineers) ASTM (American Society for Testing and Materials) AWS (American Welding Society) CE (The CE mark (officially CE marking) is a mandatory conformity mark on many products placed on the single market in the European Economic Area (EEA).) CSA (Canadian Standards Association) DOT (Department of Transportation) FAA (Federal Aviation Administration) FDA (Food and Drug Administration) ISO (International Organization for Standardization) Mil-Spec (Military Specifications) NADCAP (National Aerospace And Defense Contractors Accreditation Program) QS (QS Is a quality standard developed by the Automotive Industries) RoHS (Restriction of Hazardous Substances (Compliant)) SAE (Society of Automotive Engineers) TS (Technical Specifications, used with ISO)

File Formats

 N/A AlphaCAM (AMD, ATD) AutoCAD (DWG, DWZ) DXF (Drawing Interchange Format, or Drawing Exchange Format) GIF (Graphics Interchange Format) IGES (Initial Graphics Exchange Specification, ANSI File Format) Inventor (IDW, IPT) PDES (Product Data Exchange using STEP, Standard for the Exchange of Product Model Data. A standard format for exchanging data between advanced CAD and CAM programs.) PDF (Portable Document Format) Pro-E or Pro/Engineer (DRW, PRT, XPR) SAT (3D ACIS Model File) SolidWorks (SLDPRT, SLDDRW, SLDDRT) STEP (Standard for the Exchange of Product Model Data)